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Xenophile™
(ze'-no-phile : one attracted to foreign things such as styles or people)
Gun Care Formulas
& Procedures
© 2010 and all subsequent years by h6x.net
- WARNING -
Neither h6x.net nor Xenophile™
assume any liability or responsibility for the use of these formulas & data.
Use at your own risk!
Introduction by the owner of this web site:
Xenophile™
is the professional trade mark that my husband owns & uses for his products
& data. His information is presented here by permission and is also copyrighted by h6x.net.
Neither the owner of this web site nor my husband assume any liability or
responsibility for the content of this page.
During
the course of one's lifetime, we'll likely spend hundreds of dollars in gun care products. Some of these are adequate while others are a total
waste of money & time. To be sure, gun care products are expensive and they
often don't work nearly as good as the commercial manufacturer would have us believe.
Necessity may be the
mother of invention but it also takes a great deal of experimentation &
money to invent something that truly works. Fortunately, I have scores of grungy
Russian & Soviet
firearms that served as the basis for testing a multitude of gun cleaning and
refinishing concoctions. During the experimentation process, my husband also took advantage of the
Internet where he was fortunate to find various recipes from gentlemen like Ed Harris
(father of Ed's Red) and Fr. Frog. Their information served as wonderful
inspiration. He also found a lot of useless garbage on the Internet. His own life
experiences and his sometimes-annoying scientific mindset was also
helpful during this Herculean effort. In the end, he seems to have discovered certain
axioms: 1). Don't believe everything you see on the Internet,
2). If you find something that works good, it can usually be made to work much
better, 3). Simplicity is sometimes the best solution, 4). Multi-Function products
almost never work as good as
Single-Function products, 5). Just because someone's
special formula includes every chemical under
the kitchen sink & in the garage doesn't mean the product will be effective
on guns, and 6). Even though Grandpa has been doing something a certain way or
using a particular product for decades doesn't mean it's
worth a damn. All harsh words but true!
The following Xenophile
gun care formulas are world class! In fact, I believe they're more effective
than all similar commercial & homemade products. They are the result of
endless experimentations by my husband on the most abused guns in the universe.
The various ingredients (and the precise amounts used thereof) in the following Xenophile
formulas are also inexpensive and readily available at your local hardware,
automotive, and/or department store. Like all other gun care products,
however; they're all poisonous and some pose a serious health threat if not used
properly. They may
also damage your firearms if not used properly. Use with caution!
As an avid 2nd Amendment
enthusiast, h6x.net is pleased to offer my husband's Xenophile formulas
& processes to
the non-commercial shooting public. As such, feel free copy & post this
information as
long as you credit it accordingly and in its
entirety. Better yet, you may simply hyperlink to this page at http://www.h6x.net/GunCareFormulas.htm
.
Be safe and enjoy
shooting!
-
- Xenophile™
Bore Cleaner -
POISONOUS - FLAMMABLE - EXPANDS - MAY CAUSE EYE DAMAGE
If taken internally, do not induce
vomiting and immediately call your physician or the Poison Control Center @
1-800-222-1222.
If eye or skin contact, wash immediately with water and call your physician.
2 parts: Paint Thinner 100% Mineral Spirits
2 parts: Acetone
1 part: Kerosene
1 part: Automatic Transmission Fluid
1 part: Brake Fluid
Mix in small quantities to avoid contamination
+ Shake well before each use + Keep lid on container to avoid rapid evaporation
The most effective bore cleaner in the world! Removes carbon & powder
residue (plus other gunk) from the bore. Removes some copper fouling but not
nearly as effective as Xenophile Copper Fouling & Corrosion Remover
(see immediately below). Attacks only the gunk...not the steel bore. Not any more dangerous than other commercial bore
cleaners and will not harm blued, parkerized, or nickel-plated surfaces.
However, Acetone may sometimes remove the gunstock finish if not wiped off in a reasonably
short period of time. Use with brush and/or patch. Preserve
the bore with Brake Free CLP immediately after cleaning.
OK, so the above formula works well, but I
thought I should mention a commercial product that works even better. The
best product I've ever used is Birchwood/Casey Bore Scrubber 2-in-1 Bore
Cleaner for Copper & Nitro Fouling. I usually buy the 5 oz. bottle
(which keeps me from cross-contaminating the solvent too much). This
product does lots of stuff: 1). It's a general purpose bore solvent. 2). It
removes copper fouling (it's got ammonia in it so don't let is stay too long on
blued parts), and 3). It neutralized the effects of corrosive primers (here
again, it contains ammonia although the manufacturer doesn't admit it). I highly
recommend this product!
*~*~*~*~*~*~*~*~*~*~*~*~*~*~*~*~*~*~*~*~*~*~*~*~*~*~*~*~*~*~*~*~*~*~*~*~*~*~*~*~*~*~*
- Xenophile™
Copper Fouling & Corrosion
Remover -
POISONOUS - DANGEROUS VAPORS - MAY CAUSE
EYE
DAMAGE
If taken internally, do not induce
vomiting and immediately call your physician or the Poison Control Center @
1-800-222-1222.
If eye or skin contact, wash immediately with water and call your physician.
12 parts: Janitor's 10% Ammonia solution
1 part: Ajax Dish Liquid with Lemon
1 part: Pine-Sol
Mix in small quantities to avoid contamination
+ Shake well before each use + Keep lid on container to avoid rapid evaporation.
The most effective copper fouling remover in the world! Also removes
dissimilar metal corrosion due to the reaction between the steel bore and copper
fouling (but not nearly as fast acting in this respect as Xenophile Rust
& Blue Remover...see below). Additionally, neutralizes the
effects of corrosive primers. Attacks only the fouling & corrosion...not the
steel bore. Use outdoors or in a
well-ventilated area. Use on internal gun surfaces only (will start to remove bluing if
left on external surfaces for over a minute or two so repeatedly wipe surfaces off with a
dry rag). Do not use any brass brushes or brass fixtures with this formula. Successively run
soaked patches
down the bore at 5 minute intervals with vigorous motion. Lengthy bore soaking does no good because
the ammonia evaporates in about 5 minutes. Repeat this process until the patch
does NOT turn blue or green. All shades of blue (or sometimes green depending
upon the copper alloy of the bullet jacket) indicates copper & dissimilar
metal corrosion removal...you
may usually stop cleaning when the patch turns light gray. Seriously-fouled bores
should begin the cleaning process with Xenophile Rust & Blue Remover
(see below), then follow-up with this formula. This formula usually
requires numerous soaked patches @ 5-minute intervals (this sometimes takes all
day to totally dissolve the fouling unless you've started with Xenophile Rust
& Blue Remover). What looks like
a terribly-corroded bore is often dissimilar metal corrosion (not purely rust). If copper fouling has been left in the bore for many years (as with most
ex-Soviet weapons coming into this country), it will have produced dissimilar metal
corrosion with the steel bore and look exactly like rust. It is often possible
that the condition of a particular bore may be improved by one full grade using
this formula. Afterward, clean the bore with several patches soaked
in clean water and then use Xenophile Bore Cleaner (see above). As always, preserve
the bore with Brake Free CLP after all gun cleaning processes.
NOTE: Birchwood/Casey's Bore Scrubber also
removes copper fouling, but my formula does a better job/much faster.
However, my product can ruin a nice blue job very quickly if proper precautions
aren't taken.
*~*~*~*~*~*~*~*~*~*~*~*~*~*~*~*~*~*~*~*~*~*~*~*~*~*~*~*~*~*~*~*~*~*~*~*~*~*~*~*~*~*~*
- Xenophile™ Corrosive Primer
Neutralizer -
POISONOUS - MAY CAUSE EYE DAMAGE
If taken internally, do not induce
vomiting and immediately call your physician or the Poison Control Center @
1-800-222-1222.
If eye or skin contact, wash immediately with water and call your physician.
16 parts: Purified Water
4 parts: Household 3% Ammonia solution
1 part: Ajax Dish Liquid with Lemon
Mix in small quantities + Shake well before
each use + Keep lid on container to avoid rapid evaporation.
The best way to neutralize the corrosive effects of corrosive primer compounds!
Does not harm the steel bore. This particular ammonia formula is too week to remove copper
fouling (see Xenophile Copper Fouling Remover). Use in ventilated
area. Use on internal gun surfaces only. May remove bluing on outside surfaces
if left to stand. Immediately after shooting ammunition with suspect corrosive
primers (and AFTER bore has cooled down), turn gun upside down and spray
generously down bore. Follow-up at home with 3 or 4 wet patches with this
solution and then dry
patches. Also remember that other gun parts such as bolt faces, gas ports, etc.
may also need to be neutralized. As always, swab the gun part with another patch
or two of water and then dry with dry patches. Clean the gun normally thereafter.
Preserve the bore with Brake Free CLP immediately after cleaning.
Basically, anything with ammonia in it will
neutralize the effects of corrosive primers. Sweet's 7.62 bore cleaner
and Birchwood/Casey's Bore Scrubber also do a great.
*~*~*~*~*~*~*~*~*~*~*~*~*~*~*~*~*~*~*~*~*~*~*~*~*~*~*~*~*~*~*~*~*~*~*~*~*~*~*~*~*~*~*
- Xenophile™ Rust & Bluing Remover -
POISONOUS - CAUSTIC - HARMFUL VAPORS -
CAUSES BLINDNESS & SKIN BURNS
If taken internally, do not induce
vomiting and immediately call your physician or the Poison Control Center @
1-800-222-1222.
If eye or skin contact, wash immediately with water and call your physician.
16 parts: Muriatic Acid
1 part: Ajax Dish Liquid with Lemon
Mix in small quantities + Stir before
each use + Keep lid on container to reduce fumes + Avoid spills + Avoid direct
skin contact + Keep an ample supply of clean water nearby as a safety procedure
+ Always wear protective clothing, gloves, and goggles.
The most effective rust, bluing, parkerizing, and dissimilar metal corrosion
remover in the world! Removed rust (iron oxide) will be black while dissimilar
metal corrosion will be yellow-green. Read precautions on Muriatic Acid container before use
and always use the utmost safety. Protective clothing, rubber
gloves, and eye goggles are absolutely necessary. Use outdoors only. Primarily
intended for use inside the bore. Any splashes on outside surfaces will
instantly remove bluing and parkerization. Xenophile Copper Fouling & Corrosion
Remover (see above) also removes dissimilar metal corrosion but works
slower. Use this formula primarily with patches, but a bore brush may also be
used (but make sure not to spray anything when the brush exits the bore). The
bore is clean when the patch is light gray in color (extremely corroded bores
may take a dozen or more patches @ 5 minute intervals to fully clean). Afterward, flush
& swab thoroughly with water. Next, proceed to clean using Xenophile
Copper Fouling & Corrosion Remover until the patches start coming out
light-gray in color. Then clean normally with Xenophile
Bore Cleaner (patch & brush) and preserve the bore with Brake Free CLP immediately
after cleaning.
*~*~*~*~*~*~*~*~*~*~*~*~*~*~*~*~*~*~*~*~*~*~*~*~*~*~*~*~*~*~*~*~*~*~*~*~*~*~*~*~*~*
- Xenophile™
Brass Cleaning Process -
POISONOUS - FLAMMABLE - DANGEROUS VAPORS
- MAY CAUSE EYE DAMAGE
If taken internally, do not induce
vomiting and immediately call your physician or the Poison Control Center @
1-800-222-1222.
If eye or skin contact, wash immediately with water and call your physician.
The following is an economical chemical process
that will clean brass cartridge cases. Forget about tumblers, vibrators,
cleaning media, polishing grit, and electricity bills. This simple process does
it all in a fraction of the time although the cost factor is probably about the
same. Oh yes, this ammonia process also neutralizes any residue left behind by
corrosive primers. Some sources speculate that ammonia will harden the
brass. Perhaps. However, the ammonia content of this formula (and the
reduced time it's used) should not present a problem. If you're concerned
about possible brass hardening, however, DO NOT use this formula & process!
Materials Needed:
Plastic Bucket (suitable for holding all the brass cases at once)
Wooden or Plastic stirring stick
Kerosene (lamp oil or other petroleum solvent but NOT Gasoline)
Liquid Soap (any dish or laundry soap)
Janitor's 10% Ammonia (NOT Household 3% Ammonia)
Ample Hot Water
Drying Towel
STEP #1...Prepare the Brass Cases: The
brass cases MUST be deprimed & resized. The vigorous cleaning processes
below do not distort the case mouth but it may be necessary to ream the mouth
before reloading.
STEP #2...Optional Kerosene Cleaning: This first step is optional and is
meant for cases that exhibit excessive black residue around the necks (the
following steps also clean this grunge but kerosene will do a better job in most
situation). Place a small amount of Kerosene (or Lamp oil or other petroleum-based
solvent) in a plastic tub. DO NOT USE GASOLINE! It doesn't take much Kerosene
and you don't need to fully submerge the cases. Simply stir the cases with a
wooden or plastic stick periodically in Kerosene for about an hour then drain
off the Kerosene and prepare for the next step.
STEP #3...Soap Cleaning: Submerge the brass cases in a bucket of hot
water and add a sufficient amount of liquid dish/laundry detergent (about ½ cup
per gallon of water). Periodically stir the cases for at least an hour. Drain
the soapy mixture and continue to rinse the cases in hot water until the bubbles
disappear, then fully drain.
STEP #4...Ammonia & Soap Cleaning: This process must be done outdoors
or in a well ventilated area to avoid the ammonia fumes. Submerge the brass
cases in a plastic bucket of hot water and add Janitor's 10% Ammonia (about 8
cups per gallon of water). Please note that regular Household Ammonia is too
weak to be of any good in this process. Also add ½ cup of liquid soap per
gallon of water. Vigorously stir the brass cases with a wooden or plastic stick
every 10 minutes for at least an hour (or until the cases are thoroughly clean
& bright). You'll notice that the mixture will turn blue (which indicates
that the ammonia is removing the discoloration). Be advised that it's possible
to clean too much...if left too long in this ammonia mixture, the cases may
begin to turn a darker copper color or they may even become etched. Watch them
closely to avoid over cleaning. Usually, this is no problem if the cases are not
kept in this mixture for over 2 hours. Drain this mixture and continue to rinse
with hot water until ALL the soapy bubbles are gone (this will necessitate
several thorough rinses & stirring).
STEP #5...Drying: Place the cases on a clean towel and vigorously rub
dry. Notice that the primer pocket and inside the case may still be blackened
with residue...this is nothing to worry about. The cases will also be damp
inside. Simply place the cases in front of a fan or outdoors until they're
thoroughly dry. As long as the outside of the cases are fully dry, there will be
no inadvertent discoloring during the drying process.
STEP #6...Culling: Once dry, thoroughly inspect the brass cases. Discard
all cases that exhibit corrosion pitting, splits, cracks, folds, dents, or any
other unsuitable features. Slight discoloration spots are usually fine as long
as the brass surface shows no sign of corrosion pits.
STEP #7...Final Case Preparation: Ream the case mouths. You are now ready
to store the cases in an acid free container or reload as necessary.
*~*~*~*~*~*~*~*~*~*~*~*~*~*~*~*~*~*~*~*~*~*~*~*~*~*~*~*~*~*~*~*~*~*~*~*~*~*~*~*~*~*
- Xenophile™
Parkerizing Formula & Process -
Matte Charcoal-Black Manganese Phosphate Formula
POISONOUS - SCALDING LIQUID - CAUSTIC - DANGEROUS
PARTICULATES & VAPORS
- Will CAUSE SKIN & EYE DAMAGE
If taken internally, do not induce
vomiting and immediately call your physician or the Poison Control Center @
1-800-222-1222.
If eye or skin contact, wash immediately with cool water and call your physician.
General Notes:
This formula & process will produce a charcoal-black matte finish
that will be more durable than most blue jobs. However, this is not the original
Parkerizing process although processes like this are commonly referred to
as such.
More accurately, this particular process uses an updated manganese phosphate
formula that chemically etches
& bonds (phosphates) the steel gun surface. Do not confuse this with the slate-gray
zinc oxide Parkerizing procedure, which is the original process used on WWII
U.S. weapons. Manganese phosphate is effective on
most ferrous gun metals whose primary alloy is steel...basically, anything that
a magnet will stick to. This process does NOT adhere to copper, chrome, nickel, aluminum,
aluminum-magnesium alloy, lead or silver soldered areas, or
stainless steel. Overall, the formula is not finicky unless the manganese
dioxide concentration is too low or the bath temperature is also too low. The
solution can be saved and used again as long as all ingredients are refreshed a
bit. However, the ingredients are so inexpensive (as compared to commercial Parkerizing
kits) that you may as well mix a fresh batch each time. This is an easy
Do-It-Yourself process. You must also work outdoors due to the annoying fumes, and wear
protective clothing. The most critical steps involve preparing the gun parts for
their bath. Lets get started:
Materials Needed:
Stainless Steel Container/Tank (a cheap kitchen pan from a dept. store
or buy the rifle tanks at guns supply dealers).
Black Wire (any kind of mechanic's steel wire will do as long as it's not
copper).
Stirring Stick (stainless steel spoon or wood kitchen spoon).
Wood Support Sticks (parts will be hung from these sticks across the top of the
container with the mechanic's wire).
Kitchen Thermometer (optional).
Spray Can of WD-40.
Plastic or Rubber Gloves.
Protective Glasses.
Rubberized Shop Apron.
Acetone (any other degreasing solvent may be sued).
Formula:
(Enough for a handgun.
Everything depends upon the size of your container/tank.)
1 Gallon: Distilled Water (available at grocery stores...do NOT use
tap water, filtered water, or drinking water)
¼ Cup: Manganese Dioxide,
325 mesh or smaller (available from all pottery supply stores @ $1.25 per lb.).
½ Cup: Phosphoric Acid ($7.50 for Jasco Prep & Primer at
Home Depot...make sure you read the warnings on the container)
1 Steel Wool Pad: 1 pad for each 1 to 5 gallons of mixture (suspended in
the mixture).
Step-By-Step Instructions:
1. Disassemble the gun...right down to the smallest spring and pin
(although, you don't need to disassemble any parts that won't be Parkerized.
2. Remove the old finish. The easiest way to do this is to soak the parts in a
50/50 mixture of Water/Muriatic Acid or simply use the Jasco Prep &
Primer until it's as clean as a whistle.
3. Remove or smooth out any undesirable nicks, scratches, or dents as necessary.
Be careful not to remove any legally-required information.
4. This process works best when the surface is slightly distressed...it gives
the manganese dioxide something to hold on to. Mirror-smooth surfaces (like the
bore) won't hold any Parkerizing solution very well. To distress the surface, you may use
a glass bead blaster ($15 at Home Depot), 180 grit emery cloth, or a wire
wheel (my favorite). It doesn't take much and any distressing you do will usually not
show up on the finished product unless you gouge things out too much.
5. All parts must be thoroughly degreased. This is best accomplished with a
thorough washing with soap & water followed by a soaking in Acetone. Any
method you use is fine as long as all grease and oils are removed. You must
never touch the gun surface after this because even the slightest fingerprint
will be evident.
6. Use this formula on only the parts you want covered. Basically, if the gun's
bolt or barrel wasn't originally blued, then don't use this method either. Also, springs should probably not be finished.
7. Don't plug (or seal off) blind holes or the bore. If you do this, chances are that it will
explode due to the heat and spray hot chemicals on you. Don't worry about the
bore because this solution doesn't stick well on mirror-surfaces and it can be
easily removed later by a few strokes of a brass cleaning brush.
8. Prepare the worksite and the hot-bath container that you'll be using ahead of
time. Is the container long & deep enough to allow complete submersion? A
propane camp stove used outdoors is a good choice. Thread the mechanic's wire
through pin holes in the gun parts and suspend them from wood sticks atop the
container. But remember, every place that a wire touches, there will be no
finish (unless you jiggle things around quite a bit during the process). For small parts, punch several small holes in a vegetable can and place
the parts in the can (put a wire handle on the can so you can grab on to it
during the process). You'll also need room for stirring and suspending the
steel wool pad in the mixture. Now that you know everything will fit, remove all
the gun parts from the container so that you may mix the formula.
9. Add & thoroughly mix the above formula ingredients (in the order shown)
to your container/tank (note, you haven't added the gun parts yet). Bring the mixture
to a slow boil (you can use a kitchen thermometer if you like and bring the temperature
up to 210ºF. to 225ºF.). The reason that a thermometer isn't necessary is because
you won't be able to get the mixture any hotter than the boiling point...in
reality, a hotter temperature would make the process work faster but you're
limited by the boiling point. Expect some boil off and obnoxious fumes (that's
why you're working outdoors). Stir the
mixture frequently and then add all the parts once you've reached the boiling
point. Continue to stir and jiggle the parts & parts can each 30 seconds during this
process. The gun parts will fizz in this mixture...this shows that everything is
working perfectly. Normally, the process takes from 15 to 40 minutes but this
depends upon the mixture concentration, temperature, and metal alloy. Once the
fizzing on the parts has greatly subsided, then keep the parts in the bath for another 5 minutes (or
until the desired finish is achieved). Nothing is very critical here and it all
depends upon your preferences.
10. Turn off the stove when you're satisfied with the results.
11. Remove each part (or the can of small parts) one at a time from the hot
bath. In about 5 to 10 seconds they'll be dry due to the
temperature...IMMEDIATELY
spray the part with WD-40. This stops the process, neutralizes the
mixture, and prevents unsightly white smears/streaks from appearing. Remove each
part one at a time and do the same. Keep all parts soaked in WD-40 until
the parts have cooled down. Once cooled down, wipe off
the WD-40 and clean the parts as you normally would (I recommend oiling
& preserving with Break Free CLP). Before you assemble the gun, clean
any residue from the bore with a brass brush. Instead of using this WD-40
process, you can also use a hot water bath followed by a soaking in motor oil
but the WD-40 process seems to be the most efficient.
12. You'll notice that the bearing/contact surfaces are not as smooth as they
were originally. This is especially noticeable on automatic pistols and rifle
bolts. No problem! Just work things back and forth a little and they smooth
right out.
13. You're done! Your gun will look new and the finish will absorb & hold
gun oil better than a blue job.
*~*~*~*~*~*~*~*~*~*~*~*~*~*~*~*~*~*~*~*~*~*~*~*~*~*~*~*~*~*~*~*~*~*~*~*~*~*~*~*~*~*
- Xenophile™
Bluing Salts Formula & Process -
POISONOUS - SCALDING LIQUID - CAUSTIC -
OXIDIZER - Will CAUSE SKIN & EYE DAMAGE
If taken internally, do not induce
vomiting and immediately call your physician or the Poison Control Center @
1-800-222-1222.
If eye or skin contact, wash immediately with cool water and call your physician.
General Notes:
This formula & process will produce a deep blue-black finish that
will rival any commercial/factory blue job in the world. It works mainly on steel or high grade
steel alloys. This process does NOT work on copper, nickel, lead/tin/silver soldered
areas, and especially stainless steel. However, it may be slightly reactive to
chrome and aluminum surfaces (but it won't harm them). To make sure, use the "magnet test"...if a magnet
sticks to the metal then it will probably work. Overall, the formula is not finicky unless
you've failed to fully degrease the metal surfaces or the temperature is too
cold. These bluing salts can be used on several guns at the same time and they
can be saved (in a plastic container) for up to 2 years and used again as long as
the evaporated distilled water is slightly refreshed). This is an easy
Do-It-Yourself process. You must also work outdoors and wear
protective glasses & clothing. The most critical steps involve preparing the gun parts for
their hot bluing bath. Lets get started:
Materials Needed:
Stainless Steel Bluing Tank (You can also use black iron tanks or a
porcelain pot if you're doing a handgun...you CANNOT use aluminum or galvanized tanks).
Another Tank (For boiling the parts after removal from the Bluing Tank).
Black Wire (Any kind of mechanic's steel wire will do as long as it's not copper
or aluminum).
Stirring Stick (Stainless steel spoon or wood kitchen spoon).
Wood Support Sticks (The parts will be hung from these sticks across the top of the
container with the mechanic's wire).
Kitchen Thermometer (optional).
Spray Can of WD-40.
Plastic, Latex, or Rubber Gloves.
Protective Glasses.
Rubberized Shop Apron.
Acetone (Or any other degreasing solvent).
Paint Brush (Unused & degreased)
Formula:
1 Gallon of Distilled Water. (Available at all grocery stores for 75¢.
Do NOT use
tap water, filtered water, purified water, or drinking water!).
16 oz. of 100% Lye. Sold at all hardware stores for $5.00 per lb. as a drain
cleaner, but make sure the product says 100% Lye.
21 oz. of 100% Potassium Nitrate (aka: Saltpeter or KNO3).
By far, the most cost effective source is off-the-shelf Stump Remover. Spectracide
and Grant's Stump Remover does the trick at $6.50 per lb., and it can be
purchased at any lawn & garden center in America. DO NOT buy Bondine
or Gordon's brands because they're not 100% Potassium Nitrate or the
prills contain wax or some other anti-cake chemical. Basically, any 100%
Potassium Nitrate source will do just fine (powder, balls, or granules). Curiously, the
two source brands I mentioned above don't mention their percentage level (but
these two are 100%). Now
for a chemistry lesson...all bluing formulas need a nitrate oxidizer (NO3).This
is ideally satisfied with Potassium Nitrate (KNO3).
Some misguided fools have posted online formulas using Ammonia Nitrate or Potassium
Nitrate fertilizer as a nitrate/oxidizer substitute. This is the dumbest thing
I've ever heard of because there are almost always trace elements, urea, and
other so-called inert ingredients that really screw up the blue job. Also, the
ammonia in the 34-0-0 Ammonia Nitrate fertilizer is terribly annoying and it
also tends to make the blue job less effective with a light-blue & spotty
color. Basically, if you start substituting impure/contaminated chemicals, you'll never know what to
expect from one job to another. This formula produces a deep blue-black finish
every time (if you follow the directions).
The above is usually enough for a handgun but the size of the tank determines
how much to use since the gun parts must be immersed. Remember, for each gallon
of distilled water you would add the other two ingredients.
Step-By-Step Instructions:
1. Disassemble the gun...right down to the smallest spring and pin (because the bluing salts tend to get trapped between the
cracks and will later grow/corrode). Even a thorough washing in boiling water
is usually not enough to remove the salts between the cracks.
2. Remove the old finish. The easiest way to do this is to soak the parts in a
50/50 mixture of Water/Muriatic Acid until it's as clean as a whistle.
3. Remove or smooth out any undesirable nicks, scratches, or dents as necessary.
Be careful not to remove any legally-required information.
4. All finishing processes work better when the surface is slightly
distressed...however, this bluing formula & process will also work on mirror
finishes. To distress the surface (if you choose to do so), you may use
a glass bead blaster ($15 at Home Depot), 360 grit emery cloth, steel
wool, or a wire
wheel.
5. All parts must be thoroughly degreased. This is best accomplished with a
thorough washing with soap & water followed by a soaking in Acetone. Any
method you use is fine as long as ALL grease and oils are removed. You must
NEVER touch the gun surface after this because even the slightest fingerprint
will be evident.
6. Use this formula on only the parts you want covered. Basically, if the gun's
bolt wasn't originally blued, then don't reblue it.
7. Don't plug (or seal off) blind holes or the bore. If you do this, chances are that it will
explode due to the heat and spray hot chemicals on you. Don't worry about the
bore because this will be cleaned out and/or shot out quite easily.
8. Prepare the worksite and the two tanks (bluing bath & water rinse bath) that you'll be using ahead of
time. Is the container long & deep enough to allow complete submersion? A
propane camp stove used OUTDOORS is a good choice. Thread the mechanic's wire
through pin holes or the barrel, and suspend them from wood sticks atop the
tank. But remember, every place that a wire touches, there may be no bluing
(unless you jiggle things around quite a bit during the process). For small parts, punch several small holes in a
steel (sheet metal) vegetable can (NOT aluminum) and place
the parts in the can (put a wire handle on the can so you can grab on to it
during the process). Now that you know everything will fit, remove all
the gun parts from the container so that you may mix the formula.
9. In the Bluing Tank, add the Distilled Water and bring to a boil. Additional
distilled water can be added if you think there's too much evaporation. Next,
slowly add & mix the 100% Lye. You'll notice that the more ingredients you
add, the higher the boiling temperature so you'll need to keep turning up the
heat. Next, slowly add & mix the Potassium Nitrate. Stir thoroughly and
bring to a slow rolling boil, and make sure that the Potassium Nitrate source is
fully dissolved. This mixture will boil at 285º F. ± 10º F., which is
exactly the temperature you want. You can check this with a good kitchen
thermometer but as long as the mixture is slowly boiling then the temperature is
perfect...too much boiling will rapidly evaporate the distilled water (in this
case, you may need to keep up the water level by adding more).
10. Start heating up the tank of hot water (which will be used later as a
rinsing bath). Filtered water will be OK for this
process.
11. Place the gun parts in the Bluing Tank (suspended on the wire & sticks).
NEVER allow a gun part to set on the bottom of the tank as this will cause all
sorts of problems such as sooting, plumb discoloration, uneven bluing,
incomplete bluing, etc. Stir the mixture and jiggle the gun parts every 2 or 3
minutes. The gun parts will be fully blued in about 20 - 40 minutes. Check the
progress and stop bluing when the desired depth is achieved. Basically, the
longer the part sits in the bluing bath, the deeper color it will become (to a
point).
12. Turn off the stove to the Bluing Tank when you're satisfied with the results.
If you later notice that there is uneven coloration (usually caused by a
fingerprint or incomplete degreasing), you can clean these off and re-dip the
parts in this process all over again...in most cases, the uneven coloration spot
will darken to the surrounding areas.
13. Remove the gun parts and IMMEDIATELY suspend them in the boiling hot water
tank for about 5 - 10 minutes.
14. Remove the gun parts one at a time and IMMEDIATELY after they dry, spray with WD-40.
As the WD-40 evaporates, you'll need to make sure that the
parts are always saturated with WD-40 otherwise the gun parts may
immediately begin to rust. Basically, WD-40 cures & neutralizes the
gun salts (an oil bath of 10w 30 motor oil will do the same thing but WD-40 is more
convenient and less expensive).
15. Once everything is cooled down, thoroughly wipe off the WD-40 and
clean the gun parts as you normally would. Make sure that each blind hole, all
screw threads, and the bore are thoroughly cleaned & oiled otherwise any
remaining bluing salts will start to "grow". I prefer Brake Free
CLP as a preservative. The bore will easily scrub out with a brass bore brush but it will also
shoot out after just a few rounds.
16. Assemble your gun and preserve it with Brake Free CLP.
17. Check your gun at frequent intervals to make sure there are no growing bluing salts (that you failed to remove).. As
an added precaution, I always clean my bores with Xenophile Corrosive
Primer Neutralizer just to make sure that all the bluing salts have been
neutralized...but never use any ammonia product on the outside surface of your
gun!
18. You're done! Your gun will look new and the blue job will be world class!
-
- Other Xenophile™
Gun Cleaning Tips -
stuff you may not have been aware of
Excessive Cleaning: An old timer use to remind me that every stroke of a cleaning brush
was like shooting 50 rounds down the bore. Indeed, more bores are ruined
by using destructive cleaning measures that through normal use & neglect
combined. It therefore makes sense to use products that attack only the grime
& fouling but leave the integrity of the steel bore intact. Items such as bore
brushes, steel wool, and lapping compounds should be used only in the most
severe situations.
Long-Term Storage Grease: The first
thing you'll need to do is disassemble the firearm and thoroughly clean
it. After cleaning, apply Brake Free CLP as you normally would
(these folks now make a long-term product that's worth trying). About the
only precaution worth mentioning is that if you apply too much CLP (or
any other gun oil) it will partially dissolve the grease (that you'll next be
applying). Basically, apply the CLP sparingly...don't make it
sloppy. You'll next need to apply an exceptional grease that will not
dry-out, crack, separate (due to age or heat), run, and provides anti-rust
inhibitors. There as special/commercial gun-greases that are sold for this
purpose...most are terribly expensive and I seriously doubt they'll do
everything as advertised. The U.S. military used the now-infamous Cosmoline.
Other worldwide military arsenals surely used their own grease formula.
Some of these performed well over time and some didn't. Then there's the
cleanup problem after a few decades of sitting in strategic storage. Never
fear, I've discovered a cheap off-the-shelf product that works 100% of the time
and cleans up easily. For years, I've been using Shell's Rotella Heavy
Duty Lithium Complex 2 (automotive grease). However, this isn't just
any old wheel-bearing grease...it's the best of the best! Even so, a small tube
of this stuff will only set you back a couple of dollars and it will easily
protect a few hundred firearms...for decades! Make sure you don't transfer
your own body-salts into the grease as you apply it and be sure to coat any gun
part that's susceptible to corrosion...especially the bore. Apply this to
the bore just as you would regularly apply any gun oil (fully impregnate a
cotton cloth and swipe the bore & chamber generously...don't fill up
the bore tube with grease!). Cleanup, even after several years, is
easy. This grease will never harden (like Cosmoline) and any light lubricant
(like CLP or Remington's spray-on gun oil) will quickly dissolve
the grease. Then wipe it off. Long term storage is that easy!
Corrosion: There are two basic types of corrosion that attack the
bore: 1). iron oxide (rust) and 2). dissimilar metal corrosion (anode-cathode reaction between the steel
barrel and copper fouling from jacketed bullets). They often look the same!
Basically, acid formulas such as Xenophile Rust & Bluing Remover
(see above) quickly remove both rust and dissimilar metal corrosion while ammonia cleaners such as the Xenophile
Copper Fouling & Corrosion Remover (see above) are specifically
designed to remove copper fouling and dissimilar metal corrosion (but at a
slower pace). Rust often
shows up really soon (as in the case of corrosive primers...see entry below). It
can usually be kept at bay by covering the exposed steel barrel surface with oil
so that oxidation can't occur. Once the oil dries out, however, iron oxidation
begins. Dissimilar metal corrosion is more sneaky. Only one or two bullets shot
down the bore can start the corrosion process that often takes years before it
becomes visible. A good example of this are surplus military rifles such as the
Mosin-Nagant M1891 variants. When they were arsenal refinished in the 1950s, the
bores were never fully de-fouled of the copper alloy residue. As such,
dissimilar metal corrosion (between the copper fouling and the steel barrel)
started to corrode the barrel. To the naked eye, we probably wouldn't be able to
notice the difference from one year to the next. However, if photographs of the
bore were taken each decade, there would be an obvious difference. Worse yet,
dissimilar metal corrosion will continue to grow even under a thick coating of
oil, grease, or cosmoline. More about cleaning terribly corroded bores below...
Corrosive Primers: Most surplus military ammunition coming into
the USA these days is corrosively primed. These compounds were used because they
were cheap. When fired, they shower the bore with corrosive salts that
immediately start to enhance the normal iron oxide corrosion process. The
ammonia-based process above (see Xenophile Corrosive Primer Neutralizer)
chemically neutralizes these corrosive salts. These salts may also be washed
away by hot water and and soap, but this method is not always as effective as
neutralization. Oils
and oil-based preservatives & solvents DO NOT neutralize or wash away these corrosive
salts. In any event, treat all foreign military surplus ammunition as if it were
corrosively primed unless you absolutely know that it isn't. NOTE: some
ammunition sellers sell this ammunition as if it weren't corrosively
primed...but it is! For more information on corrosive primers, CLICK
HERE.
Erosive Powders & Primers and Dirty Powders: Some smokeless
powders and foreign priming compounds use elements that erode the bore surface
faster than others. Eastern European powders & primers are noted for being
far more erosive on the bore surface that here in America. Additionally, surplus
communist-block ammunition (and even new ammunition produced in the former
Soviet Union) often use powder that produces a lot of sooty residue. Except for a little
more cleaning than usual, you'll probably never notice the difference unless
you're a purist who values the condition of his/her bore more than your spouse.
Jacketed Bullets With Exposed Lead Bases: Many European jacketed bullets (especially old surplus
Eastern-Block ammunition) will have an exposed base where lead is visible. This
will always cause bore leading to one degree or another. While unhealthy, the
extent of bore leading with these types of bullets is usually moderate and the
lead is usually removed through the normal cleaning process. This will often
show up as a grayed patch. In most situations, it can be removed with patches
soaked in Break Free CLP. If this still doesn't remove all of the lead,
use a brass brush soaked in Break Free CLP followed by patches with the
same product. Please note that this is not the same sort of lead fouling that
one may encounter in pistol barrels...that sort of fouling often leaves a thin
layer of lead inside the bore. The type of lead fouling that these exposed-base
bullets leave is a microscopic mist of lead gasses.
Rehabilitating The Worst-Of-The-Worst
Bores: Old military rifles are often encountered with bores that have
been left to rust, corrode, and foul for many years. These are easy to spot.
However, you may not have thought it possible to rehabilitate these ugly bores.
It's been my experience that even the worst condition bores can usually be
improved by as much as one full grade. Here are the steps: Use Xenophile
Rust & Bluing Remover until the patch comes clean (it will be a very
black and/or yellow-green patch at first). Then, use this same product on a brass brush wrapped with
steel wool...only a few passes will suffice. Flush/swab with water. Next, clean
the bore with Xenophile
Copper Fouling & Corrosion Remover (with patches only). Flush/Swab with
water. Next, clean the bore with Xenophile Bore Cleaner.
Finally, preserve the bore with Break Free CLP. You'll bee utterly amazed
at the difference. You may also notice that the bore/groove diameter is the same
as it was before you started this process.
Still Can't Get The Bore Clean:
Sometimes a slightly gray patch is caused by a recent blue job. Many surplus
weapons coming into America were arsenal reblued...most several decades ago.
Since bluing salts cause corrosion if not completely removed, the arsenal was
sure to have scrubbed the bore before packing these guns away in crates for
decades. Unfortunately, if the bore was slightly corroded in the first place,
the bluing salts found a microscopic home in which to grow. Also, the chamber
probably wasn't de-blued properly when the bores were scrubbed before storage.
Fortunately, Xenophile Copper Fouling & Corrosion Remover will
neutralize the bluing salts and eventually remove the bluing from the
chamber...it just takes a little extra work.
Mercuric Primers: Prior to WWII, many priming compounds (both
commercial and military) used mercury. Not only is mercury terribly unhealthy
but highly corrosive (especially on brass). If you've ever fire a cartridge made
in the mid 1930s or before, you must clean your bore with Xenophile Corrosive
Primer Neutralizer and NEVER use the case again! This is because mercury embeds
itself within the brass and corrodes from the inside out.
Reloading Brass Cases That Were Originally Corrosive Primed: Once a brass case
(which originally used corrosive
primers) has been fired, the corrosive priming compounds continue to live within
the case (but in an inactive state). These don't seem to effect the brass case but the unsuspecting
reloader will reinfect the bore when the case is fired again. By all means,
these corrosive salts MUST be neutralized. A simple wash using a small amount of ammonia
will do the trick.
Difficulty Keeping an Old Bore Clean: The more pock-marked or
eroded a bore is, the more difficult it is to keep it clean! Bores that look
like swiss cheese scrape off a lot more of the bullet jacket and collect a lot
more of the powder residue than a mirror-finish bore. Contrary to popular
belief, this sort of fouling cannot be "shot out". Oh yes, and
neither can rust! Consequently, an old bore keeps collecting more
and more fouling, gunk, and corrosion that continues to grow. Old military
rifles are like mouse traps when it comes to gathering this sort of vermin. The
formulas listed above will usually take care of this problem. Basically, get your bore as clean as you can get it and it will be much easier
to clean the next time.
Protect the Crown: If possible, clean your gun from the breech end
(not the muzzle end). The crown at the end of the muzzle is quite delicate and
any slightest dent or burr will cause the bullet to fly erratically.
Why I Recommend certain Products:
Hey, they work!.
Don't Get in a Hurry: Always clean your gun immediately after use
and give yourself enough time to do a thorough job. Don't try to speed up the
process by the excessive use of brushes. Some processes (like copper fouling
& copper corrosion removal) may take all day to satisfactorily complete so
prepare a nice working area and prepare your mind for a lengthy process. Oh yes,
and if you've fired ammunition with corrosive primers, recheck your firearm at
intervals of 1 day, 3 days, 1 week, and 1 month prior to placing the gun at the
back of your safe.
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