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How to
Slug A Bore

© 2010 and all subsequent years by h6x.net

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       I'm the husband of the owner of this website and I would be pleased to share with you some information that took me years to figure out for myself.

     There are two major reasons why you will certainly need to slug the bore of your old military firearm...Safety & Accuracy! Since the bore diameter often varies quite a bit with old surplus guns, you'll need to do this before you fire the first round down the barrel (or purchase a box of bullets for reloading purposes). Once you know the exact "groove" diameter of the bore, you can purchase the correct ammunition (or reload accordingly). Don't be afraid to take a caliper or micrometer to your local gun shop so that you may measure the bullet diameter before purchasing.

     SAFETY: Basically, if you fire an oversized bullet through a smaller bore, you could blow yourself and your gun to pieces. Oversized bullets cause excessive chamber pressure!

     Here's an example for the Mosin-Nagant M1891: Most Russian, Soviet, Chinese, Hungarian, Albanian, and Polish M91-type firearms tend to be at the standard groove diameter of .311" (and larger...up to .316" in some cases). Since most military surplus and commercial ammunition for this caliber tends to run between .310" - .311", there isn't any real safety concern. However, Finnish bores may run as small as .308" (and their standard groove diameter is .310"). Therefore, if you fire some hot Russian commercial Barnaul ammunition (@ .310") through your Finnish M/28, you're likely to have a bad day. In most modern-day firearms, an oversized bullet wouldn't even chamber. However, there's usually enough throat erosion (in the chamber) of these old military surplus rifles that you'll never know there's a problem until after you pull the trigger. YOU MUST ALWAYS CHECK YOUR WEAPON'S GROOVE DIAMETER AND THE DIAMETER OF YOUR BULLET BEFORE FIRING!!! In any case, the first round you fire should be with the gun strapped to an old tire with a 100' string attached to the trigger.

     Here's another example pertaining to the Nagant M1895 revolver: The standard bore/groove diameter for these guns are near .312" but WWII era firearms can be much larger. Standard bullet diameters for military and commercial ammunition for this caliber (7.62 Nagant) hovers around .3115". However, commercial bullets (for reloading purposes) will either be at .312" or .314". Basically, if you try to shoot .314" bullets through a .312" barrel, you're asking for disaster.

     ACCURACY: Usually, the best accuracy is achieved when the bullet diameter is exactly the same as the bore's groove diameter (such as a .311" bullet in a .311" groove diameter barrel). Sometimes, it's possible to fire a bullet that is up to .001" larger than the groove diameter but you're flirting with a dangerous situation here. When the groove diameter becomes more than .002" larger than the bullet diameter, accuracy starts to be a problem in most cases...anything over .005" and you may as well start throwing rocks. To my knowledge, there are commercial hunting bullets for 7.62x54R available in .308", .309", .311", .312", and .313" diameters. This gives the reloader a fairly wide range when reloading for a weird-sized groove diameter. Surplus ammunition for the M1891 seems to run between .309" - .311" diameter while modern-day commercial ammunition seems to be at .310" or .311". However, never make assumptions!

     LANDS & GROOVES: What are we talking about here? Inside your barrel is called the bore. Your bore is rifled with spiraling lands & grooves which tends to spin & stabilize the bullet in flight. The "Lands" are the high points...just like an island or land that arises from an ocean. The "Grooves" are the low points. When you slug a barrel (see below) this creates an opposite mold whereby the high points on the slug are where the grooves of your rifling use to be. Due to excessive use (from friction and hot gasses), the bore tends to become wider near the chamber and tighter near the muzzle over time. Therefore, if you ever try to "sporterize" an old military rifle by cutting back the barrel, your removing the best part of the gun!

     BASIC SLUGGING PROCEDURES: There are several good tutorials on the Internet that will guide you step-by-step through this process. However, the procedure is really quite simple so I will attempt to give you a basic idea on how its done. First, you'll need to acquire a soft-lead ball (such as used by black powder rifles). This ball should be just a tad bit larger than your groove diameter. You will then forcefully drive this ball through your barrel (being careful not to damage the sensitive crowning on the muzzle end). This should be done using a hammer, wooden dowelled rod (for starting the slug, especially if near the muzzle end), and another heavy-duty metal rod (at least as long as the barrel length). At this point you simply measure the widest part of the removed slug...this is your groove diameter. A digital micrometer or dial caliper will work fine but someone using an older barrel micrometer can often measure this diameter to within .00025" (¼ thousandth of an inch). In any case, getting to within .001" is just fine. With this measurement, you are now able to purchase the correct ammunition and/or bullets.

© 2010 and all subsequent years by h6x.net
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